Accessory for blowing-in subducts

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1 | Subduct calibration sets
The calibration sets MKV 0810 and MKV 1116 in conjunction with the accessory micro- transmitter SKS 6 (code-no. 231941) are destined for the calibration of subducts with an internal diameter 8,0 to 16,0 mm. The calibration can be done for single subducts as well as for multi subducts. By the calibration defects or blockages on the subducts can be detected in advance thus a good blowing-in performance can be achieved.

The MKV 0810 set contains two calibres with different diameters for the calibration of subducts with internal diameter 8,0 or 9,8-10,0 mm. The MKV 1116 set contains three different calibres for testing subducts of ID 11,4-16,0 mm. The calibres are easily screwed onto the micro-transmitter and blown through the subducts by air-pressure. The set also contains all essential connectors, reducing nipples as well as a catcher for the micro-transmitter. The catcher has to be used in order to avoid damages to the micro-transmitter. The air-pressure for the calibration has to be limited to max. 4 bars for MKV 0810 and to max. 2 bars for MKV 1116. By applying a higher pressure the micro-transmitter might be damaged by hitting duct blockages or by hard crashing into the catcher at the very end. The set contains the following parts:

  • MKV 0810 with: each 3 calibre D 6,8 for ID 8,0 / 3 calibre D 8,5 for ID 9,8-10
  • MKV 1116 with: each 3 calibre D 9,5 / ID 11,4-12 / 3 calibre D 11,0 / ID 15-16 / 3 calibre D 12,5 / ID 15-16.
  • 6 washers to each calibre
  • 5 sponges for each calibre. 1 general catcher and different connectors and duct-reducers
  • Depending on the duct diameters different air connectors are necessary, see the following tables.
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Code Type Device Subduct-ID Case kg
231950 MKV 0810 Calibration set 8-10 180x140x80 1,43
231952 MKV 1116 Calibration set 11,4-16 442x357x151 5,00
231941 SKS 06 Micro transmitter D 6,5×84 0,17
231943 BAT 06 Set of batteries 10 each 0,04

2 | Calibration Set for Subducts 10/06

The calibration set MKK 0606 in conjunction with the micro transmitter SKS 04 is foreseen to calibrate subducts with inner diameter D 6.0 mm only. The calibration can be performed for single subducts as well as for multi subducts in buried and protective pipe installed versions. This new calibration set supports the blowing-in of mini- and micro cables on a completely new level since the quality of a sub duct installation can be checked in general.

The set comprises of 3 calibres with protection sponge having a diameter of 4.8 mm, a collecting device for the pipe end, a spare battery cover and 2 spare batteries.

The calibre will be simply unscrewed on the micro transmitter and with the sponge ahead blown-into the pipes using compressed air. The micro transmitter is a precision engineered measuring device, which has to be handled in the civil engineering with special care. Never operate the transmitter without protection sponge, bumper and collecting device fixed at the end of the pipe. Attentions should be paid to max. possible bending radius and air injection pressure – too high air pressure can cause damages on the calibration set.

During backward blowing the enclosed collecting device has to be used or at least a sufficient padding of another collecting device shall be implemented.

  • Calibration set MKK 0606 including 3 calibres D 4,8 for ID 6,0 mm
  • 20 sponges and collecting device at the pipe end for collection of the calibre
  • 1 Micro Transmitter SKS 04, detection frequency 33 kHz, sensitivity in earth max. 2,0 m
  • Max. injection pressure 5 bar, 4 bar is sufficient for horizontal routes
  • Min. bending radius for subducts 175 mm, smaller radius cause unavoidable a blockage
  • Batteries of the larger micro transmitter SKS 06 are used
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Code Type Device Subduct-ID Case kg
231930 MKK 0606 Calibration set 6,0 180x140x80 1,00
231943 BAT 06 Set of batteries 10 pcs. 0,04

3 | Detection of multi ducts with average duct in the centre
Multi ducts can be detected in short distances through the average duct of dia. 12×2,0 or 14×2,0 mm laying in the centre. The micro transmitter SKS 06 of diam. 6,4 mm is screwed on the M5 thread of the mini-rod diam. 3 mm. The obtainable pushing length depends on the local condition but is limited anyway by the max. length of the mini rod of 50 m. Using lubricant relieves pushing and pulling back the transmitter. Detection depth in the ground is max. 2 m. The yellow or red mini rod can be used for inserting the micro transmitter.
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Code Type Device Subduct-ID kg
231941 SKS 06 Micro transmitter from 8 0,17
231943 BAT 06 Battery set 0,04

4 | Locating device for micro transmitter in subducts

Locating device with 2 batteries, for locating blown-in calibres in cable protection pipes or in subducts (micro pipes), as well as for locating non-metallic pipelines and blockages with the pipe coils, yellow or red D 4.5-11. There are the following possible applications:

  • For detecting blocked calibre in cable conduits or in subducts
  • Yellow conduit rod with screwed on duct transmitter RD 18 for spot detection
  • Red conduit rod with screwed on duct transmitter RD 18 for spot detection
  • Red conduit rod to transmitted by CAT SEN4, for line detection.
  • Red ORS with CAT SEN4 and screwed on transmitter RD 18 for line and spot detection.
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Code Type Frequency Transmitter L/W/H mm kg
231611 CAT4+ 33 kHz, without 255/70/725 2,80

5 | FigarinO the cable basket

FigarinO. The FOC basket is used if the cable is to long to be blown completely with only one blowing machine. When half of the cable is installed in one direction the remaining cable is pushed into the FigarinO with the blowing machine. Out of the FigarinO this part of the cable can be blown uncut in the opposite direction to finish the installation.

A second application is „overblowing” longer cables. Instead of laying these on figure of eight on the floor they can be blown in the FigarinO. After opening the FigarinO the cable ring can be turned around and the cable can be blown-in totally.

  • Cable Cap.: 4600 m D 4 / 2000 m D 6 / 1200 m D 7,5.
  • The FigarO replaces laying figure of 8 on the ground, is clean and space saving.
  • The FigarinO is always placed besides the cable drum.
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Code Type Basket-D For transport kg
411150 SLK 120 1260 Divisible in the middle. 71,00

6 | Cable lead in bow
Cable bow for pushing-in the cable into the FigarinO with the Minijet
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Code Type Equipment Suitable to kg
04111521 KEB 120 Cable bow IntelliJet+MiniJet-FigarinO 3,90
04111523 KEB 120M Cable bow Intelli-MicroJet-FigarinO 4,00

7 | Lubricant for FOC
Micro Jetting Lube, lubricant for blowing-in fibre optic cables. Excellent lubricating effect. Adheres to the duct wall and leaves the cable nearly dry, an advantage for over blowing and working in cascades with further blowing machines. Consumption approx. 10 ml per 1000 m at duct-ID 10 mm. For other duct-ID analogue

For lubrication unique and ultimate classification, Water pollution class – non-hazardous, acc. to VCI-Conception. Safety data sheets are available.
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Code Type Pack. drums kg
234975 MJL 240 1 bottle 0,24 l 0,32
234977 MJL 424 24 bottles 0,24 l 7,50

8 | Duct cleaning sponge
Sponge for sub duct cleaning and pre-lubricating prior to cable blowing
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Code Type D-OD D-ID Cellular Qty. kg
275398 RSM 04 7 4 D 8×30 20 pcs. 0,01
275400 RSM 06 7-10 5-6 D 12×30 20 pcs. 0,01
275402 RSM 08 10-12 8 D 16×50 20 pcs. 0,02
275404 RSM 10 12-16 10-12 D 20×50 20 pcs. 0,03
275406 RSM 16 20 15-16 D 32×50 20 pcs. 0,06

9 | Cable guiding heads
Cable guiding heads for screwing on the cable heads for friction-low sliding during cable-blowing.
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Code Type D/L C-D Set of kg
275517 KFM 23 2,3/8 2 10 0,01
275520 KFM 28 2,8/14 2,5 10 0,01
275522 KFM 38 3,8×12 3,5 10 0,03
275523 KFM 44 4,4/17 4 10 0,02
275526 KFM 54 5,4/22 5 10 0,02
275529 KFM 64 6,4/23 6 10 0,03
275532 KFM 67 6,7/23 6,5 10 0,03
275535 KFM 74 7,4/23 7 10 0,03
275538 KFM 84 8,4/28 8 10 0,06
275541 KFM 88 8,8/28 8,5 10 0,06
275544 KFM 93 9,3/28 9 10 0,06
275547 KFM 103 10,3/31 10 10 0,09
275550 KFM 113 11,3/34 11 10 0,12
275553 KFM 123 12,3/36 12 10 0,14
275556 KFM 133 13,3/38 13 10 0,18
275559 KFM 143 14,3/40 14 10 0,18

10 | Cable crash test tube
Cable crash test tube transparent with sealing end. For limiting the pushing force of the blowing-in machines. Tests without compressed air. For determination of the cable stiffness up to the crash. Safe packed in reusable plastic duct.

Essential for fail-safe adjustment of the pushing force of all different cable blowing machines. Duct-length 1 m.
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Code Type D-OD D-ID For C-D kg
275296 CTR 05/03 5 3 to 2,0 0,70
275300 CTR 10/04 10 4 to 3,0 0,70
275301 CTR 10/06 10 6 to 4,0 1,00
275303 CTR 12/08 12 8 to 6,5 0,80
275306 CTR 14/10 15 10 to 8,0 1,10
275307 CTR 16/12 16 12 to 9,0 1,10
275309 CTR 20/16 20 16 to 12,0 1,10

11 | Duct-connector
Sub duct connector with two couplings. For closing an intermediate blowing position of a duct-OD 10 mm, on a length of max. 400 mm. Set of 3 pcs.
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Code Type D-OD D-ID Length kg
273770 RV 1014 14 10 500 0,24

12 | Air connector for calibration sets
Air connector for subduct calibration sets.

Included in MicroJet PRM 196 and in Minijet P 02.
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Code Type D-OD Press. kg
275766 DAM 10 10 0-7 bar 0,08

13 | Air connectors for calibration sets
Air connectors for subduct calibration sets and for high pressure test units.
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Code Type D-OD Press. kg
275750 DAK 10 10 0-7 bar 0,39
275752 DAK 12 12 0-7 bar 0,41
275754 DAK 14 14 0-7 bar 0,40
275756 DAK 16 16 0-7 bar 0,40

14 | Conduit plug for duct-OD
Conduit plug for fixing on duct-OD with hose safety coupling applicable for duct calibration, duct pressure tests, duct cleaning etc.
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Code Type D-OD Press. kg
2316512 KRA 20 20 0-7 bar 0,40
23165140 KRA 25 25 0-7 bar 0,46

15 | Sealing plug
Conduit sealing plug applicable for duct pressure tests.
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Code Type D-OD Press. kg
273569 ENSA 20 20 0-7 bar 0,07

16 | Air regulator for calibration sets
Air regulator with manometer for subduct calibration set.

Included in MicroJet PRM 196
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Code Type Adjustable kg
275744 DMM 16 0-16 bar 1,43

17 | Air regulator for calibration sets
Air regulator with manometer for subduct calibration set.

With safety couplings for air pressure hoses.
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Code Type Adjustable kg
275724 DMP 16 0-16 bar 1,90

18 | Case for accessory

Case for micro cabling accessory, with 9 shelves as following:

  • 4 cases each 132x82x105
  • 4 cases each 168x131x105
  • 1 case of 286x168x105
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Code Type Dimension kg
275638 KZM 6040 600x400x155 4,30

19 | Cable blow-in stop
Cable blow-in stop for in-house and underground fibre cable installations for cable lengths up to 200 m. Transparent duct with sponge shock absorber.

The standard rope winch is equipped with hand operated rope guide and a rope protection cover according to the rules. The winch can be equipped with the mechanical rope length measuring device SLM 510. For pulling-in fibre optic cables, subducts or delicate cables with the electronic digital line pull data recorder with USB interface, see below. For safety reason the pulling force on the bottom of drum is limited to 5,0 kN.
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Code Type D-OD D-ID kg
275650 KES 0704 7 4 0,03

20 | FOC-Cable cutter

Cable side cutter for micro and mini FOC cables up to dia. 4,0 mm, length 125 mm. Knife special hardened also for Aramid and Kevlar.

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Code Type For FOC-D kg
255960 KSS 4,0 0,5-4,0 0,06

21 | Cable cutter
Cable cutter for Cu-/Al and FOC cables up to D 20 mm / 70 mm². Precision ground, hardened blades, therefore clean and smooth cut. Insulated with multi-component grips, VDE-tested. Length 200 mm.
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Code Type For C-D kg
255965 KSD 20 20 0,36

22 | Conduit and cable slitter
Conduit slitter for lengthwise and circumferential slitting of plastic conduits and cable covers. Complete reinforced steel version. In case 195x75x45 mm.
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Code Type To wall thickn. L/W/H mm kg
255905 KMS 6 6 195x75x45 0,35
255910 ERM 6 Spare knife 0,03

23 | Cable conduit saw

This cable conduit saw SRS 6.1 is a further development of the proven SRS 6. The saw is suitable for cutting occupied and unoccupied cable conduits without damaging internal cables or subducts. The saw is suitable for conduits at an outer diameter of 32-150 mm and at a max. wall thickness up to 6 mm. The saw can precisely cut lengthwise and crosswise and can also precisely cut windows into the cable conduit. Especially for long cuts on the cable conduits which are necessary for cable line redirections the great benefits of this saw pay off.

The cutting depth can be precisely adjusted to a 1/10 of a millimetre by an adjustment mechanism thus the cables inside the cable conduit are well-protected. The cutting depth has always to be set 0,2 mm less than the conduits wall thickness. The remaining very thin plastic membrane will be removed by a lifter tool thus the cable is also protected during this final step.

The conduit guiding plates allow a high safety at work as well as accurate cuts. The guiding plates are available for the below mentioned conduit-diameters. The cordless saw is handy and small in order to be fit for application also in narrow working conditions its weight is below 2 kg. Included in delivery are the following parts:

  • Accu-saw with high-quality blade hard metal equipped and 3 accus with 1 charger
  • Precise pre-adjustment of the cutting depth, 1/10 mm accurate sliding calliper.
  • Lifter for the window-cutting rest
  • Packed and delivered in robust box, 445x355x255, weight app. 6,5 kg
  • Only approx. 1,9 kg of weight for comfortable application
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Code Type Device For D-OD kg
273212 SRS 6.1 Saw as above 32-150 6,50
273228 RFP 32 Guide plate 32 0,35
273230 RFP 40 Guide plate 40 0,32
273232 RFP 50 Guide plate 50 0,26
273234 RFP 63 Guide plate 63 0,26
273237 RFP 64+ Guide plate 64-150 0,20
273222 ESB 6 Spare blade 0,03

24 | Sub duct slitter
Sub duct slitter for lengthwise slitting. Supplied with a protecting cap.
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Code Type Subduct occup. Subduct empty Wall L/W/H mm kg
255942 MLS 20 from D 10×1,00 from 8×2,00 to 2,00 125x50x30 0,07

25 | Sub duct slitter
Sub duct slitter for lengthwise slitting and circumferential slitting of plastic conduits and cable covers. Cutter for empty and occupied subducts and dismantler for multiducts. Special thin and grinded turning guide shoe blade. Special shape of handle reduces danger of injury. Incl. 2 spare turning blades, e.g. 4 single blades.
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Code Type Subduct occup. Subduct empty Wall L/W/H mm kg
255950 MLS 22 from D 7×1,50 from 5×0,75 to 2,00 150x100x27 0,70
255955 MLE 22 Spare knife for LMS 22 0,02

26 | Subduct cutter
Subduct cutter for occupied or empty subducts.
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Code Type D-OD For Subducts kg
272400 SDC 0312 3-12 occupied + empty 0,02

27 | Subduct cutter
Subduct cutter for occupied or empty subducts.
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Code Type D-OD For Subducts kg
272402 SDC 1420 14/16/20 occupied + empty 0,07

28 | Subduct cutting tongs
Subduct cutting tongs, only for use with empty subducts.
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Code Type D-OD For subducts kg
272410 RSK 0214 2-14 only for empty subducts 0,10
0931240272 EM 14 5 spare blades for RSK 0214 0,03

29 | Subduct cutting tongs
Subduct cutting tongs, only for use with empty subducts.
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Code Type D-OD For subducts kg
272420 RSK 0420 4-20 only for empty subducts 0,20
027242110 EM 20 Spare blade for RSK 0420 0,05

30 | Subduct cutting tongs
If the cross-section of a microtube is altered, the DuctDoc helps to return the microtube to its original shape with a round cross-section. Applicable for ID: 3.5 / 4 / 5.5 / 6 / 8 / 10 / 11.4 / 12 / 13 / 15 / 16 mm
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Code Type D-OD For subducts kg
272435 MKD 3516 see above only for empty subducts 0,11

31 | Burring tool
Burring tool for in- and outside of plastic conduits. Of lightweight aluminium
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Code Type D-OD Dimension kg
273175 MRE 26 3-26 D 36×90 0,39