MicroJets for mini and micro cable Ø 0,8-7,5 mm

1 | New Product – Intelli-MicroJet for FOC – complete new device

The first semi-automatic cable blowing unit with blowing assistant and electronic blowing data memory. Now in series production.

The new Intelli-MicroJet is a pioneering, intelligent blowing system that facilitates the blowing of fibre optic mini cables for the operator and improves installation quality. Cable layers as well as clients benefit from these improvements.

At the heart of the innovation is the measurement, presentation and control of the pushing force, which is transferred onto the cable by the drive system. The pushing force is constantly verified against the maximum permissible pushing force, which is determined through the crash test, and which will be specified in the cable data sheet in the future. A second assistant monitors the cable slippage. Both assistants give the operator an indication as soon the blowing procedure approaches a critical range and provide information on counter-measures. If the critical range is exceeded, the blowing unit stops. In this way, damage to cables can be avoided, the responsibility of the blow-in operator is relieved and the blowing quality is increased.

A clear blowing log with an electronic data transfer completes the new system. The new Intelli-MicroJet not only helps meet the minimum requirements for automatic logging of Deutsche Telekom but also the far-reaching demands for automated blowing processes. In addition to the new device, the Intelli-MicroJet can also be created from the tried and tested „MicroJet” blowing unit by means of an upgrade. With the Intelli-MicroJet, sustainability for further automation levels is also guaranteed. The main benefits for cable layers are:

Operators with little blowing experience can also achieve optimal blowing results with sensitivity and technical skill – the problem with the currently tight labour market can thus be alleviated.
The two blowing assistants indicate critical operating conditions and stop the blowing procedure before damage to the cable occurs.
Time savings for the blowing team and in order processing thanks to automatic data logging, archiving and electronic transmission.
The logging of blowing parameters can provide evidence of bad subduct routes and is thus a basis for legitimate variation orders.
The handling on the construction site is simple and nearly identical to current work with the MicroJet.
Customers also benefit from the use of the Intelli-MicroJet:
The automation of the blowing process will improve blowing performance and quality and reduce damage to cables, which increases the efficiency of FTTx projects.
Precise and clear logging of the agreed blowing performance facilitates the error detection, financial settlement and data archiving.
If damage to cables occurs at a later point, the original blowing log provides a reference for the blowing-out capability of the cable and can thereby reduce the repair time required (simplification of crisis scenario).
Always both positions Intelli-MicroJet (PRMI 196OB) and IntelliBox (IBN 02) must be ordered!

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Code	Type	Motor	C-D	Duct-D	Air-supply max.	Push						kg
424202	PRMI 196OB	Pneumatic	0,8-7,5	3-16	16 bar/1-2 m³/min.	140 N						28,00
424342	IBN 02											13,00

2 | Upgrade of customer MicroJets PRM 196, PR 196 and PR 140

A customer MicroJet of the PRM 196; PR 196; PR 140 (from 2011) series with electronic counter VL 20 can be upgraded at Vetter to the Intelli-MicroJet version. An „upgrade” machine such as this has no disadvantages compared with the new device when put to practical use on the construction site. Earlier series bevor 2011 must be completed bevor the upgrade by a counter VL 20. All upgraded machines have the same performance as any new machine.

Upon customer request, during this upgrade the condition of the MicroJet can also be checked at the same time, a maintenance offer issued, if necessary, and carried out on acceptance of the service. In this way, the overhauled, newly upgraded Intelli-MicroJet blowing unit will once again be well prepared for the upcoming challenges of the various blowing projects.

Always both positions Intelli-MicroJet Upgrade Set (PMIU OB Upgrade) and IntelliBox (IBN 02) must be ordered!

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,Fiberoptic-fibreoptic-blowing-machines,Cable-blowing-equipment,Cable-coiler-uncoiler-unwinder,Duct-pipe-calibration-set,Appareile-souflage-fibre-optiques,Enrouleur-dérouleur-bobines,Jeux-calibrage-conduit-tube,Aparatos-soplar-cables-fibra-ópticas,Aparato-intermediario-soplar-cables

Code	Type	Motor	C-D	Duct-D	Air-supply max.	Push						kg
424230	PMIU OB Up.	Pneumatic	0,8-7,5	3-16	16 bar/1-2 m³/min.	140 N						15,00
424342	IBN 02											13,00

3 | MicroJet for FOC, pneumatic

MicroJet pneumatic drive, combined machine with adjustable magnetic clutch for bundle fibres and for micro and mini cables from D 0,8-7,5 mm in ducts from D 3-12 mm. Air pressure 16 bar/1-2 m³/min. With digital length and speed meter. Without cable and duct inserts. Accessory and technical details see below.

Very careful but high power transmission to the cable through a magnetic clutch.
Suitable excellent for very long cable distances with complicated design.
Simple control, high safety for operator and for cable.

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Code	Type	Motor	C-D	D-OD	Air-supply	Push						kg
422210	PRM 196	Pneumatic	0,8-7,5	3-12	16 bar/1-2 m³/min.	adj. 0-140 N						23,60

4 | MicroJet for FOC, electro

MicroJet for blowing-in micro fibre optic cables. Electric drive with fine adjustment, especially for delicate cables and bundle fibres. With digital length and speed meter. Without cable and duct inserts. Accessory and technical details see below.

Very careful but high power transmission to the cable through a magnetic clutch.
Suitable excellent for very long cable distances with complicated design.
Simple control, high safety for operator and for cable.

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Code	Type	El-Motor	C-D	D-OD	Air-supply	Push						kg
422200	EM 25	24 Volt	0,8-3,5	3-7	15 bar/0,6 m³/min.	adj. 0-25 N						16,30

5 | Receiver to EM 25

Receiver for connecting the MicroJet EM 25 to the net or to the compressor.

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Code	Type	Supply from	Tension	kg
275600	NGE 24	Net	230 to 24 volt	1,00
275603	NGE 12	compressor	12 to 24 Volt	3,90

6 | Accessory-set for MicroJets

Accessory-set for MicroJet EM 25, PR 140 and PRM 196. All cable driving disc and cable and duct inserts for a certain cable and duct diameter range, according to table below.

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Code	Type	Suitable for	C-D	D-OD	kg
422230	SET 08-35	EM 25, PRM 196	0,8-3,5	5, 7	1,37
422236	SET 36-75	PR 196/PRM 196	3,6-7,5	7, 10, 12	2,00
422240	SET 08-75	PRM 196	0,8-7,5	5, 7, 10, 12	3,00

7 | Duct insert for MicroJets

Duct insert separate for MicroJet PR 140, PR 196 and PRM 196, for bigger ducts OD 14 mm and for cables up to D 8 mm.

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Code	Type	Suitable for	C-D	D-OD	kg
42230132	REM 148	PR 140/PR 196/PRM 196	to 7.5	14	0,12
42230134	REM 168	Cable sealing	to 7.5	16	0,12

8 | Cable sealing

Cable sealings suitable for cable blowing machines and cable-diam. according to table shown below.

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Code	Type	C-D	For device	Set	kg
42230140	KAD 10	0,8-1,1	PRM196/EM25	10	0,01
42230141	KAD 12	1,2-1,4	PRM196/EM25	10	0,01
42230142	KAD 18	1,4-1,8	PRM196/EM25	6	0,01
42230143	KAD 24	1,8-2,4	PRM196/EM25	6	0,01
42230144	KAD 33	2,4-3,3	PRM196/EM25	6	0,01
42230147	KAD 43	3,4-4,3	PRM196/P02/NBK483	6	0,01
42230149	KAD 53	4,4-5,3	PRM196/P02/NBK483	6	0,01
42230151	KAD 63	5,4-6,3	PRM196/P02/NBK483	6	0,01
42230152	KAD 70	6,4-7,0	PRM196/P02/NBK483	6	0,01
42230154	KAD 77	7,1-7,7	PRM196/P02/NBK483	6	0,01

9 | Duct sealing for MicroJets and MiniJets

Duct sealing, sets of 6 pcs. suitable for cable blowing machines and duct-diam. according to table shown below.

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Code	Type	D-OD	For device	Set	kg
42230163	RAD 03	3	PRM196/EM25	6	0,01
42230164	RAD 04	4	PRM196/EM25	6	0,01
42230165	RAD 05	5	PRM196/EM25	6	0,01
42230167	RAD 07	7	PRM196/EM25/P02	6	0,01
42230168	RAD 08	8	PRM196/P02	6	0,01
42230170	RAD 10	10	PRM196/P02	6	0,01
42230172	RAD 12	12	PRM196/P02	6	0,01
42024014	RAD 14	14	PRM196/P02	6	0,01

10 | Compressor diesel engine

High powered compressors for blowing-in bigger fibre optic cables. Suitable for MiniJet, for duct ID up to 41 mm. Mounted on single axle trailer with height adjustable drawbar, without overrun brake.

Hatz Diesel-engine, 42 kW. Compressor dimension: 4000x1540x1445 mm.
Flow rate 3,8 m³, at 14 bar working pressure
With integrated after cooler and water separator.
Air discharge valve: 2 x G 3/4″

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Code	Type	Air	Press.	D-ID	C-D							kg
960123	M 59	3,8 m³/min.	14 bar	3-16,0	to 10							906,00

11 | Compressor diesel engine

High powered compressors for blowing-in bigger fibre optic cables. Suitable for MiniJet, for duct ID up to 20 mm. Mounted on single axle trailer with height adjustable drawbar, without overrun brake.

Kubota Diesel-engine, 17,9 kW. Compressor dimension: 3245x1260x1330 mm.
Flow rate 1,6 m³, at 14 bar working pressure.
With integrated after cooler and water separator.
Air discharge valve: 2 x G 3/4″ (shown with option EVK 34)

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Code	Type	Air	Press.	D-ID	C-D							kg
960120	M 27	1,60 m³/min.	14 bar	3-16,0	bis 10							600,00

12 | Compressor petrol engine

Compressor with petrol engine and after cooler. For blowing-in fibre optic mini cables, fibres and bundle fibres. Suitable for all MicroJets and for MiniJet P 02. The external after cooler reduces the compressed air temperature approx. 8° C above ambient temperature. The compressor is equipped with a sound absorption cover. It is portable by two pneumatic wheels.

With Honda-petrol engine 16 kW. Dimension: 1080x800x790
Flow rate 1000 l/min. at 15,0 bar working pressure.
With separate after cooler electrical feeded by the compressor. Air discharge valve: 1 x G 3/4″
As accessory see tiltable support for after cooler, table below.

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Code	Type	Air	Press.	D-ID	C-D							kg
960118	MK 17.3	1,0 m³/min.	15 bar	3-12,0	0,8-9,0							206,00

13 | Support for after cooler

Support for the after cooler on compressor MK 17.2. Steel frame hot galvanized. With this the after cooler is fixed safe and rubbery-elastic by four elements.

To transport the compressor in a van the after cooler is tiltable, please mind the total height of approx. 1,10 m. The after cooler can easily be dismounted from the support.

Dimension with vertical positioned after cooler, L/W/H 1170/800/1220
Dimension for transportation with tilted after cooler, total height only 1100

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Code	Type	Material										kg
960145	KHN 17	Steel profiles, galvanized										8,50

14 | Compressor electric motor

Compressor with electric motor. For blowing-in fibre optic micro cables, fibres and bundle fibres. Mounted on 2 wheels, which enables the transport on stairs for one person alone. Suitable for UltimaZ P2P.

Electric motor 1,5 kW, 230 Volt, compressor dimensions: 570/440/1050 mm.
Sound insulation bonnet, sound pressure level 79 dB(A).
Constant, infinitely adjustable delivery pressure due to new piston compressor principle.
Oil-free operation, no oil change, no check, oil- and water-free air.

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Code	Type	Air	Press.	D-ID	C-D							kg
960104	i. Comp 3	0,12m³/min.	11 bar	2,5-6,0	0,8-4,0							29,00

15 | Lubricator L 9 – automatic device

Lubricator L 9 for continuous greasing of the cables blown by MicroJet, MiniJet and UltimaZ. Performance and techn. details see below.Article with accessory klick here!

The Lubricator guarantees an uniform lubrication on the whole duct length.
To mount on MiniJet there are adapters, see below.
In the Lubricator is included an adapter for the MicroJets EM 25, PR 140 and PRM 196

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Code	Type	Suitable to	C-D	D-OD								kg
423500	L 9	MiniJet+MicroJet	1-9	4-16								2,20

16 | Lubricant for FOC

Micro Jetting Lube, lubricant for blowing-in fibre optic cables. Excellent lubricating effect. Adheres to the duct wall and leaves the cable nearly dry, an advantage for over blowing and working in cascades with further blowing machines. Consumption approx. 10 ml per 1000 m at duct-ID 10 mm. For other duct-ID analogue

For lubrication unique and ultimate classification, Water pollution class – non-hazardous, acc. to VCI-Conception. Safety data sheets are available.

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Code	Type	Pack. drums	kg
234975	MJL 240	1 bottle 0,24 l	0,32
234977	MJL 424	24 bottles 0,24 l	7,50

17 | Duct cleaning sponge

Sponge for sub duct cleaning and pre-lubricating prior to cable blowing

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Code	Type	D-OD	D-ID	Cellular	Qty.	kg
275398	RSM 04	7	4	D 8×30	20 pcs.	0,01
275400	RSM 06	7-10	5-6	D 12×30	20 pcs.	0,01
275402	RSM 08	10-12	8	D 16×50	20 pcs.	0,02
275404	RSM 10	12-16	10-12	D 20×50	20 pcs.	0,03
275406	RSM 16	20	15-16	D 32×50	20 pcs.	0,06

18 | Intermediate cable blowing head

Intermediate blowing head for finishing the left loops after blowing in two direction. Without duct inserts, without cable sealing. Max. pressure 16 bars.

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Code	Type	C-D	D-OD	kg
275700	NBK 483	3,4-8,3	7-16	1,40
275703	NBK 812	8,4-12,4	12-20	1,50
275710	DAP 08	Air connector	for NBK 483	0,50
275712	DAP 11	Air connector	for NBK 812	0,73

19 | Duct inserts for Lubricator and intermediate blowing head

Duct inserts with 2 sealing for Lubricator and intermediate blowing head for duct-D see table below.

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Code	Type	D-OD	For device	kg
423530	RES 4	4	Lubricator L 9	0,04
423532	RES 5	5	Lubricator L 9	0,04
423534	RES 7	7	Lubricator L 9	0,03
423536	RES 8	8	Lubricator L 9	0,03
423538	RES 10	10	Lubricator L 9+Intermed. blowing head	0,03
423540	RES 12	12	Lubricator L 9+Intermed. blowing head	0,03
423542	RES 14	14	Lubricator L 9+Intermed. blowing head	0,03
423544	RES 15	15	Lubricator L 9+Intermed. blowing head	0,03
423546	RES 16	16	Lubricator L 9+Intermed. blowing head	0,03
423548	RES 20	20	Intermediate blowing head	0,03

20 | Duct single sealing to intermediate blowing head and Lubricator

Duct single sealing to intermediate blowing head and Lubricator, for ducts-D see table below.

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Code	Type	D-OD	For device	kg
042353801	RDL 4	4	Lubricator L 9	0,01
042353802	RDL 5	5	Lubricator L 9	0,01
042353803	RDL 7	7	Lubricator L 9	0,01
042353804	RDL 8	8	Lubricator L 9	0,01
042353805	RDL 10	10	Lubricator L 9+Intermed. head	0,01
042353807	RDL 12	12	Lubricator L 9+Intermed. head	0,01
042353809	RDL 14	14	Lubricator L 9+Intermed. head	0,01
042353810	RDL 15	15	Lubricator L 9+Intermed. head	0,01
042353811	RDL 16	16	Lubricator L 9+Intermed. head	0,01

21 | Cable unwinder

Cable unwinder for small drums, even with damaged flanged wheels for electric installation works. Tubular steel construction galvanized. Consisting of: basic frame with 2 rubber coated wheels, one drum shaft D 25 mm with 2 cones of polyamide for hole diameter 25-80 mm.

Collapsible for easy transportation to the site.
Easy movable with the drum through big rubber coated wheels.
For drum-D to 800 and drum widths to 530, drum weight max. 200 kg
As accessory steel tube drum shaft D 50, ball bearings, 2 clamps, for cones see table below.

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Code	Type	Equipment	Shaft	Cones for	kg
320290	KTA 8	Winder as above	D 25	Hole D 25-80	11,60
320292	KTA 8W	Steel tube shaft	D 50	See next line	2,05
315504	ZKP 50-80	Poly-cone (1 each)	D 50	Hole-D 50-80	0,15
3155045	ZKP 50-108	Poly-cone (1 each)	D 50	Hole-D 50-108	0,39

22 | Drum unwinding stand for FOC

Drum unwinding stand for FOC or subduct drums, galvanized. Equipped with a lightweight aluminium shaft D 75 mm with drum shaft securing and 2 clamps.

Sturdy steel construction, hot galvanized, easy dismountable by hand for transportation.
Two crank spindles to lift the stand for unwind cables in any position.
High stability under load even in uneven places.
For drum-D to 1400, and drum width to 900, drum weight max. 500 kg.
As accessory alu-drum shaft D 50, ball bearings, order clamps and cones separately, see table below.
Dimensions mounted: L/W/H 1450/1400/689.

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Code	Type	Equipment	Shaft	Cones for	kg
344355	TRG 1140	Winder as above	D 75	–	96,00
350592	TAK 5013	Alu drum shaft	D 50	–	7,40
315030	KSV 51	Shaft clamps	D 50	–	1,30
315504	ZKP 50-80	Poly-cone (1 each)	D 50	Hole-D 50-80	0,15
3155045	ZKP 50-108	Poly-cone (1 each)	D 50	Hole-D 50-108	0,39

23 | Compressor electric motor

Compressor with electric motor for blowing-in optic bundle fibres and mini cables in in-house installation. 230 Volt, without after cooler. Portable and transportable on 2 wheels. Soundproof hood. Suitable for UltimaZ P2P.

Electric motor 1,1 kW, 230 Volt, compressor dimensions: 560/350/560
Capacity 100 l/min. at 12 bar.
Soundproof hood 71 dB(A).
Pressure reservoir 4 litre

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Code	Type	Air	Press.	D-ID	C-D							kg
960102	VE 100	100 l/min.	12 bar	2,5-5,5	0,8-4,0							31,00

24 | Compressed air hose

Compressed air hose DN 10, L 7 m, with swing-coupling and connecting standard nipple for UltimaZ P2P to compressor VE 100

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Code	Type	DN	Press.	Length								kg
042334017	DLS 10/7	10	15 bar	7 m								1,60

25 | Y-piece with accessory

Y-piece for connection of 2 compressors VE 100, with same pressure and volume of 15 bar and 0,24m³/min. Incl. 2 non-return valves. Connection parts are not included, the need is as following: