Product novelty OptiJet™ Reporting

1 | OptiJet™ Reporting

The most innovative and compact semi-automatic cable blowing unit for bundle fibres, micro-cables and small mini-cables.

The new OptiJet™ Reporting is a powerful, smart and pioneering blowing unit that sets new standards in the blowing of fi-bre-optic micro-cables and mini-cables as well as bundle fibres. It can blow cable diameters of 1.5 to 8.0 mm into duct out-er diameters of 5 to 16 mm with a pushing force of maximum 150 N. The OptiJet™ Reporting ensures maximum cable lay-ing quality, provides optimum operator support and requires less experience, to the benefit of both cable layers and cli-ents.

The new belt drive system allows uniform power transfer to the cable and guarantees optimum cable protection. The auto-matic crash test function is an absolute innovation. The OptiJet™ Reporting provides the operator with maximum support in this and makes the crash test a simple and fast routine. This objective measurement of the maximum pushing force relieves the operator of the responsibility for subjective cable damage assessment and thus guarantees a high level of protection against such damage. The unit monitors important parameters for cable protection, such as pushing force and cable slip-page, during cable installation.

Its new drive technology using electric motors in combination with a self-sufficient battery system facilitates quiet working. The compressor’s entire air output can thus be used for laying the cable.

Also new is the wireless, robust IP68 industry tablet with intuitive user interface.

Combined cable/duct inserts reduce the number of accessories, simplify conversion and significantly shorten conversion times.

Precise and clear logging of the agreed blowing services facilitates error detection in the event of an accident, billing and data backup.

Inputs for the blowing procedure and configuration of the machine via touch display
Favourites with the essential laying parameters allow faster work
Display of the entire blowing procedure and subsequent creation of blowing logs in PDF format
Wireless export via WIFI/Bluetooth or through other platforms (e-mail, etc.) using a SIM card
The assistance systems and partial automation help operators with less experience to blow successfully. The issue of currently tight labour markets can thus be alleviated.
Simple, quick and automated performance of the crash test
Cable protection thanks to belt drive, display and the monitoring of critical parameters
Automatic logging and easy transmission of the logs
Significantly simplified handling and maximum operator support
Proven and commonly used battery system using brand-name batteries

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Code	Type	Motor	C-D	D-D	Pushing force							kg
424600	OptiJet™ Reporting	Electric	1,5 to 8,0	42491,–	150 N							44,80

2 | OptiJet accessory set

Compact plastic case with smart accessories for the OptiJet.

This case must be ordered with the respective version of the OptiJet.

The accessories include:

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Code	Type	LxWxH	for									kg
424506	Accessory set	600x400x155	OptiJet™ Reporting									10,10

3 | OptiJet external power supply

External power supply to operate the OptiJet without batteries.

Use with generator or indoors on sockets.

Input: 100 to 240 V AC, 2.2 to 5.5 A, type C
Output: 48 V DC, 10 A, adapter to OptiJet charging socket

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Code	Type											kg
424510	SVO 220											3,00

4 | OptiJet battery pack

Backpack battery with the power of approx. 5.5 individual 18 V/6 Ah batteries. With charge level indicator, ON/OFF button and charger. Using an additional adapter and without having to interrupt operation, it can be connected to the charging socket of the OptiJet to considerably increase the available blowing time.

The adapter for the charging socket on the OptiJet, item no. 424.514, is required for this.

Technical data:

Battery: Lithium-ion
Voltage: 2x 18 V/40 V
Power output: 33,5 Ah (1,200 Wh)
Charging time: 360 min. (charger included in the scope of supply)
Dimensions: 369 x 261 x 139 mm

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Code	Type											kg
424512	MAP 335											10,40
424514	AAO 335											0,70

5 | Additional batteries

Additional 18 V/6.0 Ah lithium-ion batteries, on top of the batteries supplied as standard with OptiJet/OptiJet™ Reporting.

Attention: It is recommended to always order two batteries, as the OptiJet is powered by two batteries.

As standard, the OptiJet™ Reporting is delivered with 4 batteries.

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Code	Type											kg
042450050	Makita Akku 18 V / 6,0 Ah											0,80

6 | OptiJet accessory sets

OptiJet accessory set. All cable/duct inserts as well as 6 cable and duct seals each according to below table.

Belts for cable diameters 1.5 to 3.0 mm and 3.1 to 8.0 mm are included as standard in the OptiJets scope of supply.

Separately available cable/duct inserts: REO 52, REO 53, REO 74, REO 123

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Code	Type	C-D	D-OD	kg
424570	SET Micro	1,5-4,0	7, 10	1,20
424572	SET Mini	3,1-8,0	10, 12, 14 , 16	1,20
424574	SET complete	1,5-8,0	7, 10, 12, 14, 16	2,00

7 | Seperately available OptiJet cable/duct inserts

Combined OptiJet cable/duct inserts for duct and cable diameters according to table. (incl. 6 duct seals each)

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Code	Type	C-D	D-OD	kg
424540	REO 52	1,5-2,0	5	0,15
424542	REO 53	2,1-3,0	5	0,15
424544	REO 72	1,5-2,0	7	0,15
424546	REO 73	2,1-3,0	7	0,15
424548	REO 74	3,1-4,0	7	0,15
424550	REO 103	2,1-3,0	10	0,15
424552	REO 104	3,1-4,0	10	0,15
424554	REO 108	4,1-8,0	10	0,15
424556	REO 123	2,1-3,0	12	0,15
424558	REO 124	3,1-4,0	12	0,15
424560	REO 128	4,1-8,0	12	0,15
424562	REO 148	4,1-8,0	14	0,15
424564	REO 168	4,1-8,0	16	0,15

8 | Seperately available OptiJet cable guides

OptiJet cable guides for cable diameters according to table.

Easy to install by snapping into the corresponding holder on the unit.

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Code	Type	C-D	kg
424530	KFO 20	1,5-2,0	0,13
424532	KFO 30	2,1-3,0	0,13
424534	KFO 40	1,5-2,0	0,13
424536	KFO 80	2,1-3,0	0,13

9 | Cable sealing

Cable sealings suitable for cable blowing machines and cable-diam. according to table shown below.

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Code	Type	C-D	Set	kg
42230142	KAD 18	1,4-1,8	6	0,01
42230143	KAD 24	1,8-2,4	6	0,01
42230144	KAD 33	2,4-3,3	6	0,01
42230147	KAD 43	3,4-4,3	6	0,01
42230149	KAD 53	4,4-5,3	6	0,01
42230151	KAD 63	5,4-6,3	6	0,01
42230152	KAD 70	6,4-7,0	6	0,01
42230154	KAD 77	7,1-7,7	6	0,01
42230156	KAD 83	7,8-8,4	6	0,01

10 | Duct sealing

Duct seals, sets of6 units each for duct diameters according to below table.

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Code	Type	Sealing dim.	D-OD	kg
423174	ROR 5	5 x 2	5	0,02
423176	ROR 7	7 x 2	7	0,02
423180	ROR 10	10 x 2	10	0,02
423182	ROR 12	12 x 2	12	0,02
423184	ROR 14	14 x 2	14	0,02
423186	ROR 16	16 x 2	16	0,02

11 | Compressor diesel engine

High powered compressors for blowing-in bigger fibre optic cables. Suitable for MiniJet, for duct ID up to 41 mm. Mounted on single axle trailer with height adjustable drawbar, without overrun brake.

Hatz Diesel-engine, 42 kW. Compressor dimension: 4000x1540x1445 mm.
Flow rate 3,8 m³, at 14 bar working pressure
With integrated after cooler and water separator.
Air discharge valve: 2 x G 3/4″

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Code	Type	Air	Press.	D-ID	C-D							kg
960123	M 59	3,8 m³/min.	14 bar	3-16,0	to 10							906,00

12 | Compressor diesel engine

High powered compressors for blowing-in bigger fibre optic cables. Suitable for MiniJet, for duct ID up to 20 mm. Mounted on single axle trailer with height adjustable drawbar, without overrun brake.

Kubota Diesel-engine, 17,9 kW. Compressor dimension: 3245x1260x1330 mm.
Flow rate 1,6 m³, at 14 bar working pressure.
With integrated after cooler and water separator.
Air discharge valve: 2 x G 3/4″ (shown with option EVK 34)

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Code	Type	Air	Press.	D-ID	C-D							kg
960120	M 27	1,60 m³/min.	14 bar	3-16,0	bis 10							600,00

13 | Compressor petrol engine

Compressor with petrol engine and after cooler. For blowing-in fibre optic mini cables, fibres and bundle fibres. Suitable for all MicroJets and for MiniJet P 02. The external after cooler reduces the compressed air temperature approx. 8° C above ambient temperature. The compressor is equipped with a sound absorption cover. It is portable by two pneumatic wheels.

With Honda-petrol engine 16 kW. Dimension: 1080x800x790
Flow rate 1000 l/min. at 15,0 bar working pressure.
With separate after cooler electrical feeded by the compressor. Air discharge valve: 1 x G 3/4″
As accessory see tiltable support for after cooler, table below.

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Code	Type	Air	Press.	D-ID	C-D							kg
960118	MK 17.3	1,0 m³/min.	15 bar	3-12,0	0,8-9,0							206,00

14 | Support for after cooler

Support for the after cooler on compressor MK 17.2. Steel frame hot galvanized. With this the after cooler is fixed safe and rubbery-elastic by four elements.

To transport the compressor in a van the after cooler is tiltable, please mind the total height of approx. 1,10 m. The after cooler can easily be dismounted from the support.

Dimension with vertical positioned after cooler, L/W/H 1170/800/1220
Dimension for transportation with tilted after cooler, total height only 1100

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Code	Type	Material										kg
960145	KHN 17	Steel profiles, galvanized										8,50

15 | Compressor electric motor

Compressor with electric motor. For blowing-in fibre optic micro cables, fibres and bundle fibres. Mounted on 2 wheels, which enables the transport on stairs for one person alone. Suitable for UltimaZ P2P.

Electric motor 1,5 kW, 230 Volt, compressor dimensions: 570/440/1050 mm.
Sound insulation bonnet, sound pressure level 79 dB(A).
Constant, infinitely adjustable delivery pressure due to new piston compressor principle.
Oil-free operation, no oil change, no check, oil- and water-free air.

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Code	Type	Air	Press.	D-ID	C-D							kg
960104	i. Comp 3	0,12m³/min.	11 bar	2,5-6,0	0,8-4,0							29,00

16 | Lubricator L 9 – automatic device

Lubricator L 9 for continuous greasing of the cables blown by MicroJet, MiniJet and UltimaZ. Performance and techn. details see below.

The Lubricator guarantees an uniform lubrication on the whole duct length.
To mount on MiniJet there are adapters, see below.
In the Lubricator is included an adapter for the MicroJets EM 25, PR 140 and PRM 196

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Code	Type	Suitable to	C-D	D-OD								kg
423500	L 9	MiniJet+MicroJet	1-9	4-16								2,20

17 | Lubricant for FOC

Micro Jetting Lube, lubricant for blowing-in fibre optic cables. Excellent lubricating effect. Adheres to the duct wall and leaves the cable nearly dry, an advantage for over blowing and working in cascades with further blowing machines. Consumption approx. 10 ml per 1000 m at duct-ID 10 mm. For other duct-ID analogue

For lubrication unique and ultimate classification, Water pollution class – non-hazardous, acc. to VCI-Conception. Safety data sheets are available.

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Code	Type	Pack. drums	kg
234975	MJL 240	1 bottle 0,24 l	0,32
234977	MJL 424	24 bottles 0,24 l	7,50

18 | Duct cleaning sponge

Sponge for sub duct cleaning and pre-lubricating prior to cable blowing

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Code	Type	D-OD	D-ID	Cellular	Qty.	kg
275398	RSM 04	7	4	D 8×30	20 pcs.	0,01
275400	RSM 06	7-10	5-6	D 12×30	20 pcs.	0,01
275402	RSM 08	10-12	8	D 16×50	20 pcs.	0,02
275404	RSM 10	12-16	10-12	D 20×50	20 pcs.	0,03
275406	RSM 16	20	15-16	D 32×50	20 pcs.	0,06

19 | Intermediate cable blowing head

Intermediate blowing head for finishing the left loops after blowing in two direction. Without duct inserts, without cable sealing. Max. pressure 16 bars.

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Code	Type	C-D	D-OD	kg
275700	NBK 483	3,4-8,3	7-16	1,40
275703	NBK 812	8,4-12,4	12-20	1,50
275710	DAP 08	Air connector	for NBK 483	0,50
275712	DAP 11	Air connector	for NBK 812	0,73

20 | Duct inserts for Lubricator and intermediate blowing head

Duct inserts with 2 sealing for Lubricator and intermediate blowing head for duct-D see table below.

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Code	Type	D-OD	For device	kg
423530	RES 4	4	Lubricator L 9	0,04
423532	RES 5	5	Lubricator L 9	0,04
423534	RES 7	7	Lubricator L 9	0,03
423536	RES 8	8	Lubricator L 9	0,03
423538	RES 10	10	Lubricator L 9+Intermed. blowing head	0,03
423540	RES 12	12	Lubricator L 9+Intermed. blowing head	0,03
423542	RES 14	14	Lubricator L 9+Intermed. blowing head	0,03
423544	RES 15	15	Lubricator L 9+Intermed. blowing head	0,03
423546	RES 16	16	Lubricator L 9+Intermed. blowing head	0,03
423548	RES 20	20	Intermediate blowing head	0,03

21 | Duct single sealing to intermediate blowing head and Lubricator

Duct single sealing to intermediate blowing head and Lubricator, for ducts-D see table below.

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Code	Type	D-OD	For device	kg
042353801	RDL 4	4	Lubricator L 9	0,01
042353802	RDL 5	5	Lubricator L 9	0,01
042353803	RDL 7	7	Lubricator L 9	0,01
042353804	RDL 8	8	Lubricator L 9	0,01
042353805	RDL 10	10	Lubricator L 9+Intermed. head	0,01
042353807	RDL 12	12	Lubricator L 9+Intermed. head	0,01
042353809	RDL 14	14	Lubricator L 9+Intermed. head	0,01
042353810	RDL 15	15	Lubricator L 9+Intermed. head	0,01
042353811	RDL 16	16	Lubricator L 9+Intermed. head	0,01

22 | Cable unwinder

Cable unwinder for small drums, even with damaged flanged wheels for electric installation works. Tubular steel construction galvanized. Consisting of: basic frame with 2 rubber coated wheels, one drum shaft D 25 mm with 2 cones of polyamide for hole diameter 25-80 mm.

Collapsible for easy transportation to the site.
Easy movable with the drum through big rubber coated wheels.
For drum-D to 800 and drum widths to 530, drum weight max. 200 kg
As accessory steel tube drum shaft D 50, ball bearings, 2 clamps, for cones see table below.

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Code	Type	Equipment	Shaft	Cones for	kg
320290	KTA 8	Winder as above	D 25	Hole D 25-80	11,60
320292	KTA 8W	Steel tube shaft	D 50	See next line	2,05
315504	ZKP 50-80	Poly-cone (1 each)	D 50	Hole-D 50-80	0,15
3155045	ZKP 50-108	Poly-cone (1 each)	D 50	Hole-D 50-108	0,39

23 | Drum unwinding stand for FOC

Drum unwinding stand for FOC or subduct drums, galvanized. Equipped with a lightweight aluminium shaft D 75 mm with drum shaft securing and 2 clamps.

Sturdy steel construction, hot galvanized, easy dismountable by hand for transportation.
Two crank spindles to lift the stand for unwind cables in any position.
High stability under load even in uneven places.
For drum-D to 1400, and drum width to 900, drum weight max. 500 kg.
As accessory alu-drum shaft D 50, ball bearings, order clamps and cones separately, see table below.
Dimensions mounted: L/W/H 1450/1400/689.

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Code	Type	Equipment	Shaft	Cones for	kg
344355	TRG 1140	Winder as above	D 75	–	96,00
350592	TAK 5013	Alu drum shaft	D 50	–	7,40
315030	KSV 51	Shaft clamps	D 50	–	1,30
315504	ZKP 50-80	Poly-cone (1 each)	D 50	Hole-D 50-80	0,15
3155045	ZKP 50-108	Poly-cone (1 each)	D 50	Hole-D 50-108	0,39

24 | Compressor electric motor

Compressor with electric motor for blowing-in optic bundle fibres and mini cables in in-house installation. 230 Volt, without after cooler. Portable and transportable on 2 wheels. Soundproof hood. Suitable for UltimaZ P2P.

Electric motor 1,1 kW, 230 Volt, compressor dimensions: 560/350/560
Capacity 100 l/min. at 12 bar.
Soundproof hood 71 dB(A).
Pressure reservoir 4 litre

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Code	Type	Air	Press.	D-ID	C-D							kg
960102	VE 100	100 l/min.	12 bar	2,5-5,5	0,8-4,0							31,00

25 | Compressed air hose

Compressed air hose DN 10, L 7 m, with swing-coupling and connecting standard nipple for UltimaZ P2P to compressor VE 100

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Code	Type	DN	Press.	Length								kg
042334017	DLS 10/7	10	15 bar	7 m								1,60

26 | Y-piece with accessory

Y-piece for connection of 2 compressors VE 100, with same pressure and volume of 15 bar and 0,24m³/min. Incl. 2 non-return valves. Connection parts are not included, the need is as following: