Repair kit for micro cables

1 | DuctRepair-Boxx

The DuctRepair-Boxx is a precision tool set that offers a solution for the sustainable repair of damaged, occupied subducts without endangering the intact cables.

By using the newly developed, professional precision tools, damaged areas in the subducts for outside diameters of 7/10/12/14/16/20 mm and wall thicknesses of 0.75/1.0/1.1/1.3/1.5/2.0/2.5 mm can again be repaired without transition so that they can be blown in and out. The repair area is thus sealed pressure-tight and remains unrestrictedly calibratable and blowable.

The precision tools allow a longitudinal as well as a circular cut of the subduct without damaging the fibre optic cable running through it. The DuctRepair-Boxx does not include DuctRepair blocks in the scope of delivery, please order these separately as required. Delivery takes place in a robust case set. The standard scope of delivery includes the following parts:

DuctTool lengthwise cutter set. Tool and inserts to cut covered subducts lengthwise.
DuctTool circular cutter set. Tool and inserts to cut all around covered subducts.
Subduct slitter MLS 20.
DuctMarker, consisting of two markers for locating the repair site.
Hexagonal spanner with T-handle wrench size 3 for installation DuctRepair Block.
Hexagonal spanner with T-handle wrench size 2,5 for adjusting the tools.

,DuctRepair-Boxx,Repair of damaged subducts,,,

Code	Type	D-OD mm	Wall thickness mm									kg
272100	DRBM 0720	7/10/12/14/16/20	0,75/1,0/1,1/1,3/1,5/2,0/2,5									5,41

2 | DuctRepair-Blocks

Permanently buriable block for repairing damaged, already occupied subducts for different diameters with repair lengths (rep. l.) of 200 and 400 mm. The pipe system remains sustainably inflatable and deflatable after repair by the DuctRepair block.

Suitable for permanent burial.
Is applied seamlessly to the outer and inner diameters of the subduct.
High tensile strength.
Pressure tightness 15 bar at max. 40 °C for one hour.

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Code	Type	Subduct	Tensile	Rep.-L.	LxWxH mm	kg
272162	DRB 0775/200	7×0,75	200 N	200 mm	252x33x26	0,54
272163	DRB 0775/400	7×0,75	200 N	400 mm	452x33x26	0,98
272164	DRB 0715/200	7×1,5	200 N	200 mm	252x33x26	0,54
272165	DRB 0715/400	7×1,5	200 N	400 mm	452x33x26	0,98
272166	DRB 1010/200	10×1,0	400 N	200 mm	252x36x26	0,54
272167	DRB 1010/400	10×1,0	400 N	400 mm	452x36x26	0,98
272168	DRB 1020/200	10×2,0	400 N	200 mm	252x36x26	0,54
272169	DRB 1020/400	10×2,0	400 N	400 mm	452x36x26	0,98
272170	DRB 1211/200	12×1,1	500 N	200 mm	252x39x26	0,54
272171	DRB 1211/400	12×1,1	500 N	400 mm	252x39x26	0,98
272172	DRB 1220/200	12×2,0	500 N	200 mm	252x39x26	0,54
272173	DRB 1220/400	12×2,0	500 N	400 mm	252x39x26	0,98
272174	DRB 1413/200	14×1,3	550N	200 mm	252x40x26	0,54
272175	DRB 1413/400	14×1,3	550N	400 mm	252x40x26	0,98
272176	DRB 1420/200	14×2,0	550N	200 mm	252x40x26	0,54
272177	DRB 1420/400	14×2,0	550N	400 mm	252x40x26	0,98
272178	DRB 1620/200	16×2,0	600 N	200 mm	252x42x36	0,79
272179	DRB 1620/400	16×2,0	600 N	400 mm	452x42x36	1,40
272180	DRB 2020/200	20×2,0	700 N	200 mm	252x46x36	0,79
272181	DRB 2020/400	20×2,0	700 N	400 mm	452x46x36	1,40
272182	DRB 2025/200	20×2,5	700 N	200 mm	252x46x36	0,79
272183	DRB 2025/400	20×2,5	700 N	400 mm	452x46x36	1,40

3 | DuctTool lengthwise cutter set

Professional and highly precise cutting tool made of anodised aluminium to cut damaged subducts lengthwise. The precise adjustment feature allows the cut to be set to any size of damaged subduct without damaging the blown-in fibre optic cable. Delivery takes place in a robust case set with foam inlay.

Longitudinal cutter base body incl. Knife.
Depth of cut adjustment according to wall thickness of the subduct.
Outer dimension star for setting the outer diameter.
Two spacers for precise adjustment of the cutting length.
Hexagonal spanner with T-handle wrench size 2,5 for adjusting the tools.

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Code	Type	D-OD mm	Wall thickness mm									kg
272120	DTLK 0720	7/10/12/14/16/20	0,75/1,0/1,1/1,3/1,5/2,0/2,5									1,03
0272120102	2 spare knives	7/10/12/14/16/20	0,75/1,0/1,1/1,3/1,5/2,0/2,5									0,01

4 | DuctTool circular cutter

Professional and high-precision cutting tool made of anodised aluminium to cut damaged subducts all around. The precise adjustment feature allows the cut to be set to any size of damaged subduct without damaging the blown-in fibre optic cable. Die Delivery takes place in a robust case set with foam inlay.

Round cutter basic body incl. knife.
3x support prism for tube diameters 7-10 / 12-14 / 16-20 mm.
6x circular cutting blades for wall thicknesses 0.75 / 1.0 / 1.3 / 1.5 / 2.0 / 2.5 mm.
Hexagonal spanner with T-handle wrench size 2,5 for adjusting the tools.
Wall thickness 1.1 mm can be cut with cutting tool 1.0 mm.

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Code	Type	Wall thickness	kg
272130	DTRK 0720	to 2,5 mm	0,48
027213020	2 spare knives	0,75 mm	0,02
027213022	2 spare knives	1,0 mm	0,02
027213024	2 spare knives	1,3 mm	0,02
027213026	2 spare knives	1,5 mm	0,02
027213028	2 spare knives	2,0 mm	0,02
027213030	2 spare knives	2,5 mm	0,02

5 | DuctMarker

Set of two markers for marking and locating a damaged area by attaching the marker to a subduct, KR pipe or pipe union. Contains passive RF reflector that responds to the emitted signal from tracking devices.

Colour orange for telecommunication with common frequency 101.4 kHz.
Protection class IP68.
Cable tie 7 mm wide and 2 mm thick.
Locating depth horizontal position 0.6-1.0 m, vertical position 1.5-2.0 m.

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Code	Type	Wall thickness										kg
272140	DM 1014	bis 2,5 mm										0,20

6 | Cable conduit saw

This cable conduit saw SRS 6.1 is a further development of the proven SRS 6. The saw is suitable for cutting occupied and unoccupied cable conduits without damaging internal cables or subducts. The saw is suitable for conduits at an outer diameter of 32-150 mm and at a max. wall thickness up to 6 mm. The saw can precisely cut lengthwise and crosswise and can also precisely cut windows into the cable conduit. Especially for long cuts on the cable conduits which are necessary for cable line redirections the great benefits of this saw pay off.

The cutting depth can be precisely adjusted to a 1/10 of a millimetre by an adjustment mechanism thus the cables inside the cable conduit are well-protected. The cutting depth has always to be set 0,2 mm less than the conduits wall thickness. The remaining very thin plastic membrane will be removed by a lifter tool thus the cable is also protected during this final step.

The conduit guiding plates allow a high safety at work as well as accurate cuts. The guiding plates are available for the below mentioned conduit-diameters. The cordless saw is handy and small in order to be fit for application also in narrow working conditions its weight is below 2 kg. Included in delivery are the following parts:

Accu-saw with high-quality blade hard metal equipped and 3 accus with 1 charger
Precise pre-adjustment of the cutting depth, 1/10 mm accurate sliding calliper.
Lifter for the window-cutting rest
Packed and delivered in robust box, 445x355x255, weight app. 6,5 kg
Only approx. 1,9 kg of weight for comfortable application

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Code	Type	Device	For D-OD	kg
273212	SRS 6.1	Saw as above	32-150	6,50
273228	RFP 32	Guide plate	32	0,35
273230	RFP 40	Guide plate	40	0,32
273232	RFP 50	Guide plate	50	0,26
273234	RFP 63	Guide plate	63	0,26
273237	RFP 64+	Guide plate	64-150	0,20
273222	ESB 6	Spare blade	–	0,03

7 | Sub duct slitter

Sub duct slitter for lengthwise slitting. Supplied with a protecting cap.

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Code	Type	Subduct occup.	Subduct empty	Wall	L/W/H mm							kg
255942	MLS 20	from D 10×1,00	from 8×2,00	to 2,00	125x50x30							0,07

8 | Sub duct slitter

Sub duct slitter for lengthwise slitting and circumferential slitting of plastic conduits and cable covers. Cutter for empty and occupied subducts and dismantler for multiducts. Special thin and grinded turning guide shoe blade. Special shape of handle reduces danger of injury. Incl. 2 spare turning blades, e.g. 4 single blades.

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